Dense Phase System

The production cycle in major manufacturing industries, food processing units, etc. involves the complex handling and transportation of abrasive, fragile and friable materials. This is accomplished using the dense phase system, which uses the pneumatic techniques for conveying the materials. The compressed air is used to push the materials in the sender unit through a pipeline to the destination unit where the air and the product is separated using some other system. As this system uses the high pressure, low volume gas techniques, it ensures both the product integrity along with system stability. Some of the benefits are

  • A considerable amount of energy saving as low volume gas is required
  • Less maintenance cost
  • Low volume gas with high pressure leads to low velocity which preserves the product integrity
  • Available for both long and short transport routes
  • Available in batch form or as continuous pipelines

There are various types of the dense phase conveying techniques in use, they are

  • Low velocity slug flow
  • Bypass Conveying
  • Single slug conveying
  • Extrusion flow
  • Air assisted gravity conveying
  • Fluidized dense phase
  • Low velocity plug flow

dense_phase_system

Some of the major areas of application are Chemicals, Petrochemicals, Distillery, Food Industry, Steel, Cement, Mineral Processing, etc. Some of the applications are Powder conveying, Fly ash conveying, Cement conveying, Glass conveying, Plastic conveying, Pellet conveying, Food Conveying,  etc.

Plastic granule conveying system

The plastic granual conveying system offers solutions for the transportation of materials like inert plastics, virgin polymers, techno-polymers in various forms. A uniform pressure is used to push the material at low speed to the destination. Inadequate conveying system increases the risk of low product integrity and line wear and abrasions.

Tips on selecting the correct system

The industrial growth has put these systems in more demands in terms of both the usage and technologies used. When placing order from a dense phase system exporter, there are certain aspects to be checked upon with that are:

  • Automated operations
  • Dust free and corrosion resistant
  • The system must be reliable and strong
  • Minimal operating cost and investment cost
  • Minimal component wears and maintenance cost
  • Optimum conveying velocity for economic performance
  • Easy maintenance
  • Better energy saving with low gas consumption
  • Feasible for both long and short transfer routes with no product segregation during conveying so that the product integrity is retained
  • Gentle conveying techniques are to be used
  • Long lasting designs with key factors like high system pressures, low air to solid ratios, low velocities, etc.

These factors are applicable in case if you are looking for a dense phase system manufacturer India. As there are many competent in this sector, it’s important to order from the reliable manufacturer so that system stays in the long run. Check on with their product catalogues regarding the techniques used to ensure robust and quality tested end products. Ensure that they have completely understood your specification and the system design provided by them is compatible to your requirements. Check whether they offer support for the complete installation process, the start up, provide an effective operator training and follow up supports.

For more details about our all products you can contact us at: info@pneucon.net or visit our website: http://www.pneucon.net/dense-phase-system.html

Pressure Vessel manufacturer India

Behind vast experience in this industry, we have been capable enough to provide customers with an high quality and long lasting Pressure Vessel. Pressure Vessels offered by us are manufactured in compliance set by industry standards and norms.

PNEUCON PROCESS TECHNOLOGY – pressure vessel manufacturer Gujarat, high pressure vessel manufacturer India, stainless steel fabrication, types of vessels for gas storage, refrigeration, water treatments, Ahmedabad, Gujarat, India.

Our vessels are manufacture with premium quality of raw material and latest tools and machinery. We have tested our vessels on various parameters to ensure its flawlessness and durability.

pressure_vessel

We manufacture vessels for water treatment plants, gas storage and refrigeration.

Our vessels are export at shipping industries, automotive industries and power industries.

We are open for customized vessels for any sort of requirement.

Advantages of PNEUCON Products:

  • Long Lasting life
  • High Performance.

For more inquiry you can contact us at: info@pneucon.net and our further information visit our website: http://www.pneucon.net/pressure-vessel.html.

Mild steel silo

We are manufacturer and exporter of mild steel silo, fly ash storage silo, lime storage silo and cement storage silo.

mild_steel_silo

For On sites of construction and industries, cement silos are used to store large amounts of cement or cement mixtures. Such silos come in a number of shapes and sizes which makes cement silos all the more accessible and suiting to the needs of the construction site or the industry. Cement silos can either be permanent structures, strong and rigid, or even they can be made on temporary basis making it more flexible and portable. Like a host of other silos, even cement silo is equipped with a kind of blower which helps to expel the stored contents into the truck or any other receptacle.

mild_steel_silo1

Pneucon has a range of low-level and upright Cement Silos, which are used to hold and discharge cement and other powder materials. The range of low-level Silos are fully-mobile with capacities from 10-80 tons. They are simple to transport, easy to set up on site and come equipped with an electronic weighing system with digital display and printer. This allows any quantity of cement or powder discharged to be controlled and also provides an accurate indication of what remains inside the Silo. These are a low-maintenance, value for money option for the storage of cement or other powders. All cement Silos in the range are perfect for use in conjunction.

For more inquiry you can contact us at: info@pneucon.net and our further information visit our website: http://pneucon.net/mild-steel-silo.html.

FK pump manufacturer in India

Description

It is the most versatile and speedy method of transferring bulk material from one point to another within a defined area. Pneucon are engaged in offering wide range of Cement feeding system which is used for feeding the cement feed the cement in construction sites. These Cement feeding systems are manufactured by using supreme grade of raw material and are highly demanded in various production industries.

 Applications    

The PNEUCON Screw Pumps are heavy-duty, screw-type pneumatic pumps. These pump systems are most commonly used to convey dry, free-flowing, pulverized materials from grinding mills, transfer materials from silo to silo, transfer dust from collectors, and load and unload railcars, ships and barges. The materials are conveyed literally anywhere a pipeline can be run and to any number of delivery points.

cement1

General Specifications

PNEUCON Screw Pumps are constructed of mild and structural steel, and mounted on a base. PS pumps are equipped with pedestal blocks that support a pump screw which helps to provide a smooth, balanced operation. The screw is dynamically balanced and areas of this screw, along with other parts of the pump in direct contact with the material to be conveyed, are made of hardened, wear-resistant material and special hard surfacing where required. The screw is directly coupled to the driving motor but can be v-belt driven.

Standard equipment on PS pumps includes a pressurized seal and bearing assembly that extends the service life of the discharge seals by preventing the material being handled from entering the bearing area. Each pump system includes the pump, drive motor and compressed air source.

Operation

The materials to be conveyed enter the hopper by gravity or dumped by any means. The material is compacted as it is advanced. Its density is further increased in the space between the terminal flight of the screw and the face of the non-return valve to form a seal against the transport line pressure, thus preventing blowback. The material then enters the discharge body, is fluidized by compressed air, and is conveyed into the transport line.

For more details please visit us at: http://pneucon.net/fk-pump-manufacturer-india.html

Industrial Belt Conveyor, Flexible Screw Conveyor

Screw conveyor               

Spiral conveyor adapts international standard products. It has advanced technical data, new designed structure, better sealing, stronger abrasive resistance, lower resistance, lasts longer. Spiral conveyor is used for deliver goods in powder, grainy and lumpy shapes. It is widely used in the industrial department.

Flexible Screw Conveyor

PNEUCON flexible screw conveyor, also known as a spiral conveyor, screw conveyor, helix conveyor or center less auger conveyor, consists of a spring steel or stainless steel, flexible screw that is enclosed in a flexible or rigid plastic tube, or a rigid steel tube, and driven by an electric motor normally located at the discharge end of the conveyor. This simple design delivers efficient performance and high reliability while reducing maintenance and cost. When properly engineered according to the specific characteristics of the material being conveyed and the process into which it will be integrated, a flexible screw conveyor can outperform rigid screw conveyors, bucket elevators, drag chain conveyors, aero mechanical conveyors and other equipment intended to transport powder and bulk solid materials.

The intake end of a flexible screw conveyor tube is typically equipped with a charging adapter a U-shaped trough that connects to the outlet of a hopper or directly to the outlet of process equipment such as a bulk bag discharger, bag dump station, and grinder, crusher, screener, blender, reactor or storage vessel of any kind.

The flexible screw passes through the charging adapter trough, exposing a section of the screw to material flowing into the trough from above. When rotating, the exposed section of screw feeds material into the outer tube, where it is then propelled through the tube by the enclosed portion of the screw.

A phenomenon resulting from the loose fit of a rotating flexible screw within a tube filled with bulk material is that the screw automatically self-centers within the tube, providing clearance between the screw and tube wall. This affords sufficient space for particles to flow without damage, depending on the fragility and size of particles being conveyed.

A removable clean-out cap covers the intake end of the conveyor tube, permitting rapid emptying and flushing of the tube, as well as disassembly and wash-down of components. Because the intake end of the screw requires no bearing, and since the discharge end is coupled to the motor drive above and/or beyond the point at which material exits the discharge spout, material does not come in contact with seals or bearings. The flexible screw is therefore the only moving part contacting material. For more details please visit our website: http://www.pneucon.net/screw_conveyor.html

Industrial Belt Conveyor

The Industrial Belt Conveyor is mainly of two kinds. One which is used for handling general material like the moving boxes inside the factories, and the other which is used for transporting not just industrial but agricultural materials as well, like grain, ores, coal, and others. This belt conveyor is useful for both indoor and outdoor purposes. These belts seek to save lot of time, money and even physical labor. It is not just economical but also low in maintenance.

Belt conveyor

The Belt Conveyor is designed and installed in such a way so as to meet the bulk material handling and transferring needs. The Conveyor not just saves time and money but also saves a lot of physical labor when it comes to transferring of and handling of bulk materials like food products, fertilizers, cement, cement mixtures and so on. It generally consists of two or more pulleys and a continuous loop, which is the conveyor belt to rotate above them. It seeks to use a wide belt and the pulleys supported by the rollers or even a flat pan along its way.

We can design and install Belt Conveyor Systems to meet all of your material handling needs. Below are some examples of the various types of Belt Conveyors we specialize in. We also Provide Stackers and Portable Conveyors as well as accessories such as Belt Scales, Metal Detectors and Conveyor Switches. Information is provided on portable and stacker conveyors below, however if you need information on a custom systems please contact us via your preferred method.

We can design and install Belt Conveyor Systems to meet all of your material handling needs. Below are some examples of the various types of Belt Conveyors we specialize in. further details visit our website  http://www.pneucon.net/belt_conveyor.html/

Cement feeding system, Fly ash storage silo

Description         

It is the most versatile and speedy method of transferring bulk material from one point to another within a defined area. Pneucon are engaged in offering wide range of Cement feeding system which is used for feeding the cement feed the cement in construction sites. These Cement feeding systems are manufactured by using supreme grade of raw material and are highly demanded in various production industries.

Applications     

The PNEUCON Screw Pumps are heavy-duty, screw-type pneumatic pumps. These pump systems are most commonly used to convey dry, free-flowing, pulverized materials from grinding mills, transfer materials from silo to silo, transfer dust from collectors, and load and unload railcars, ships and barges. The materials are conveyed literally anywhere a pipeline can be run and to any number of delivery points.

 General Specifications

PNEUCON Screw Pumps are constructed of mild and structural steel, and mounted on a base. PS pumps are equipped with pedestal blocks that support a pump screw which helps to provide a smooth, balanced operation. The screw is dynamically balanced and areas of this screw, along with other parts of the pump in direct contact with the material to be conveyed, are made of hardened, wear-resistant material and special hard surfacing where required. The screw is directly coupled to the driving motor but can be v-belt driven.

Standard equipment on PS pumps includes a pressurized seal and bearing assembly that extends the service life of the discharge seals by preventing the material being handled from entering the bearing area. Each pump system includes the pump, drive motor and compressed air source.

Operation

The materials to be conveyed enter the hopper by gravity or dumped by any means. The material is compacted as it is advanced. Its density is further increased in the space between the terminal flight of the screw and the face of the non-return valve to form a seal against the transport line pressure, thus preventing blowback. The material then enters the discharge body, is fluidized by compressed air, and is conveyed into the transport line.

For more details about cement feeding system you can visit our website: http://www.pneucon.net/cement-feeding-system.html

Concrete Batching Plant

FOUR BIN FEEDER CONCRETE BATCHING PLANT

Four Bin Series – PFBCP Series Concrete Batching / Mixing Plant is a very innovative product of PNEUCON Machinery; the plant can produce wet concrete with capacity of 120 m3/hr. capacity.

concrete7_s

It is a fully automatic Plant with electronic load cell type weighing batching system for aggregates, cement, water & additive. The plant having electronic weigh batching system with PLC based microprocessor control for aggregate, cement, water & additive separately indicating Time, Date, Batch Number, Weight etc for each cycle.

The Plant is equipped with 6 load cells for aggregate weighing, 3 load cells for cement weighing, 1 load cell for water weighing and 1 load cell for additive weighing. The recipes selection is to be entered and as per the number of batches to be selected, all the operations are carried out fully automatically.

concrete3_sSalient Features:

  • Batch Weighing System                Concrete Batching/Mixing Plant available in 120 m3/hour capacity.
  • Jumbo Bag Loaders Rigid construction of main structure; fabricated from rolled mild steel material.
  • Bulk Bag Loaders Aggregate stored by Inline Bins.
  • Storage Silo Replaceable Tiles and Tips in the mixer.
  • Screw Conveyor
  • Independent weighing system for Aggregate, cement, water & additive, reduces the cycle time as the weighing is done simultaneously.
  • Silo Aggregate weigh is suspended on four ‘S’ type load cells, gives higher accuracy.
  • Cement Silo Ample space on platform with protective railing for easy maintenance.
  • Horizontal Silo Plant Fully Automatic-Electronic operation with PLC/PC Control.
  • Vertical Silo Plant Maximum weighing accuracy.
  • Central Vacuum System Plant Available with Single Shaft, Twin Shaft, and Planetary and Pan Type mixer.

For more details visit us at: http://www.pneucon.net/concrete-batching-plant.html